Real-time output tracking: A must-have for manufacturers

In today's competitive manufacturing landscape, the ability to track production in real-time has become increasingly critical to success. For manufacturing executives, production managers, and plant managers, investing in a robust production tracker software like Blackbird is essential.

This article explores the advantages of adopting manufacturing data software, the benefits of real-time output tracking, and how to get started with production tracking.

What is Production Tracking and How Does it Work?

Production tracking, also known as 'real-time output tracking', is the process of monitoring and managing the production process to ensure efficiency, quality, and timely delivery of products. By tracking production data in real-time-time, manufacturing companies can identify bottlenecks, optimize workflows, and make data-driven decisions to maximize their output.

A production tracking system, like Factbird, is a software solution that captures and analyzes production data in real-time, allowing manufacturing executives to make informed decisions and adjust their operations accordingly. Manufacturing tracking software can integrate with existing systems, like ERP and MES, to provide a comprehensive and accurate view of production performance.

How to Get Started with Production Tracking

1. Define Your Goals and Requirements:
   
   Before investing in a production tracking system, it's essential to identify your company's specific needs and objectives. Do you want to improve production efficiency, minimize downtime, reduce waste, or enhance product quality?
   
   Clearly defining your goals will help you select the right production tracker software that meets your requirements.

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2. Evaluate Production Tracker Software Options:
   
   Research various production tracking systems to understand their features, pricing, and compatibility with your existing systems.
   
   Look for a manufacturing tracking software that offers real-time data visualization, customizable dashboards, and seamless integration with your current setup.
   
   

2. Request a Demo:
   
   Before committing to a production tracker, request a demo from the software provider to ensure it meets your expectations and is user-friendly for your team.
   
   This is also an excellent opportunity to ask questions and evaluate the support provided by the vendor. Good customer goes a long way for a beneficial partnership.
   
   

2. Plan and Implement:
   
   Develop a detailed implementation plan that outlines the timeline, resources required, and milestones for deploying the production tracking system.
   
   And make sure to involve key stakeholders, such as IT, production managers, and plant managers, to ensure a smooth rollout. Make sure to provide training for end-users to familiarize them with the new system and maximize its adoption.
   
   If there's one key takeaway from having helped 170+ companies in implementing smart manufacturing principles, it's the importance of properly onboarding key personnel in using the software you've bought.
   
   Employee satisfaction will increase drastically along with OEE.

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2. Monitor and Optimize:
   
   Once your production tracking system is up and running, continuously monitor its performance and use the insights gained to optimize your production processes.
   
   Regularly review your goals and adjust the system's settings as needed to align with your evolving objectives.
   
   

5 Benefits of Production Tracking and Results to Achieve

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1. Enhanced Efficiency:
   
   Real-time output tracking helps identify inefficiencies, such as bottlenecks and equipment downtime, enabling quick and effective corrective actions.
   
   This results in optimized production processes, reduced waste, and increased throughput.

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1. Improved Product Quality:
   
   A production tracking system enables real-time monitoring of product quality parameters, allowing early detection of issues and swift remediation.
   
   This not only reduces the risk of product recalls and customer complaints but also enhances your company's reputation for quality.

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1. Data-Driven Decision Making:
   
   With real-time production data at your fingertips, you can make well-informed decisions to improve operations, allocate resources, and forecast demand. Data-driven insights empower you to respond proactively to market trends and stay ahead of the competition.

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1. Cost Savings:
   
   Real-time output tracking allows you to optimize production processes, resulting in reduced waste, minimized downtime, and lower labor costs. These cost savings can be reinvested into the business to drive further growth and innovation.

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1. Increased Employee Engagement:
   
   A transparent production tracking system fosters a culture of accountability and continuous improvement. When employees can see the impact of their work in real-time, they are more likely to take ownership of their tasks and contribute to the company's success.

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Why Production Tracking is a Must-Have

In an ever-evolving manufacturing landscape, staying competitive requires embracing technology and leveraging data-driven insights. Real-time output tracking is no longer a luxury but a necessity for manufacturers looking to optimize their processes, improve product quality, and make informed decisions.

A production tracking software like Factbird provides the tools needed to track production in manufacturing effectively and efficiently. By adopting such a system, manufacturers, production managers, and plant managers can unlock the full potential of their operations and drive long-term success.

Closing Thoughts

Getting started with production tracking is a strategic investment in your company's future. By choosing the right production tracker software, you can unlock a wealth of benefits, from increased efficiency and product quality to cost savings and enhanced employee engagement. Don't wait any longer – invest in a robust production tracking system like Factbird to stay competitive in today's fast-paced manufacturing environment.

By incorporating a production tracking system into your manufacturing operations, you can make your organization more agile, responsive, and better equipped to face the challenges of today's competitive market.

Don't get left behind – invest in real-time output tracking to ensure the long-term success and growth of your business.

Sources:

1. Mckinsey & Company (2020). Industry 4.0: Reimagining manufacturing operations after COVID-19. Retrieved from https://www.mckinsey.com/business-functions/operations/our-insights/industry-40-reimagining-manufacturing-operations-after-covid-19
2. Deloitte (2019). 2019 Deloitte and MAPI Smart Factory Study. Retrieved from https://www2.deloitte.com/us/en/pages/manufacturing/articles/smart-factory-study.html
3. LNS Research (2021). The Value of Real-Time Production Data. Retrieved from https://blog.lnsresearch.com/value-real-time-production-data

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